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The Great L28 Turbo Guide: Converting a Non-Turbo L28 to Turbo

Credit: This guide is built from the zcar.com thread "How to Convert N/A L28 to Turbo", started by Simeo on July 5, 2015. It collects advice from Tony D, NismoPick and bonfire79, each credited below where their information is used.
Standard Disclaimer: Modification of your car involves risks and may void your warranty. I cannot be held responsible for the modifications you consciously decide to undertake nor for the results of doing so.

This page is for anyone who wants to turbocharge a non-turbo (N/A) L28 and doesn't know where to start. It applies to the 280ZX and also to the 280Z and 260Z, since they share the L-series engine.

Why Convert Instead of Swapping in a Turbo Engine?

Turbo Zs were rare to begin with: Simeo cites a forum post saying Nissan built about one turbo Z for every ten non-turbo cars. Many of those have since been wrecked or blown up, so complete turbo engines are getting hard to find, and the ones that turn up were often driven hard. Converting the engine you already have is often the easier path.

Can it be done? Yes. That's the question asked most often on the forums, and the answer is yes.

Is it safe? Nissan did it themselves. As Tony D put it, "It's called the L28ET." (Turbocharging the L28 safe?)

Is the old information still good? Tony D says nothing has really changed since about 2002, when MegaSquirt became available to solve the problem of programmable fuel and ignition with the stock ECCS. Apart from higher parts prices, the old forum threads still apply.

Using the Stock N/A Engine

The block: the stock N/A block works. Later blocks have siamesed cylinders, which are said to add rigidity, but Nissan later stated there's no difference between siamesed and non-siamesed blocks.

Four things to think about with the stock N/A parts:

  • Head: the late-model P79 and P90 heads are the ones to have, for their exhaust port shape and larger combustion chambers. They help but aren't required.
  • Compression: N/A engines have higher compression, which can cause detonation problems at high boost (over about 11-14 psi). Lower the compression and upgrade the fuel injection to stay safe. A 2 mm head gasket should bring compression down to about 7.8:1. You can work out your own numbers with the Atlantic Z Club L-series engine calculator (choose L28 from the engine list and click Calculate).
  • Intake manifold: the N/A intake is considered restrictive. For high boost you'll eventually want a custom manifold or a ported and shaved stock one.
  • Cam: the stock N/A cam is fine for low boost, up to about 250-300 hp. Past that, you'll want an aftermarket turbo cam. Before buying one, ask the manufacturer whether that cam works with your head.

Parts Lists

Two ways to go, from NismoPick's N/A L28E to turbo parts list on ZDriver.com (the original thread has more detail).

Option 1: The Thorough Route

More expensive, but more complete and more reliable. These are turbo parts from a 280ZX Turbo:

  • Turbocharger
  • Downpipe
  • Oil feed and drain lines
  • Oil tee from the oil pressure sender
  • Exhaust manifold
  • Intake J-pipe
  • Oil pan
  • Injectors
  • Entire EFI harness, including all relays
  • Coil ignition harness
  • ECU
  • Fuel pump module (1982-83 Turbo)
  • Drop resistor (1981 Turbo)
  • Air flow meter (AFM)
  • Distributor
  • Oil pump / distributor drive shaft
  • Coil bracket with ignitor
  • Fuel pump

Optional parts that make the job easier:

  • Intake manifold
  • AAC / EGR actuator pump (only if you want those to work)
  • AFM-to-turbo accordion boot
  • Thermostat housing with all its sensors
  • Cylinder head temperature sensor, if your chassis doesn't already have one
  • Throttle position sensor (the N/A sensor has 3 pins, the turbo sensor has 2)

Option 2: The Budget Route

  • Exhaust manifold
  • Turbocharger
  • Downpipe
  • Oil feed and drain lines
  • Oil tee from the oil pressure sender
  • Turbo injectors

The budget route also means some fabrication:

  • Oil drain: drill a hole in the left side of the oil pan and weld on a bung for the turbo oil drain.
  • Exhaust: make an adapter to join the 2.5" downpipe to the stock 2" or 2.25" exhaust.
  • Intake: make the pipes and couplers that carry the boosted air from the turbo to the throttle body.
  • PCV: depending on the engine's year, the intake PCV valve is probably right where the turbo outlet needs to go. Cap it and move the PCV, or fit a very tight 90° bend.
  • Steering box: on chassis with recirculating-ball steering, trim the turbo's wastegate bracket to clear the steering box.
  • Tuning: adjust the AFM and timing to keep the air/fuel ratio in a safe range.

A Finished Conversion: bonfire79's 1976 280Z

bonfire79 (Bon) converted a 1976 280Z using mostly the original N/A parts, some of them modified. Bon's main advice: decide early whether you're doing a full turbo swap from a 280ZX or a conversion. Either way costs money, and the fuel system electronics have to match each other.

Bon's setup:

  • Original N42 head, stock dished pistons and rings
  • Original N42 N/A block, unchanged
  • Late-model turbo AFM with the N/A circuit board swapped in
  • Stock N/A ECU and harness
  • Turbo injectors, 35-45 lb (BMW injectors here; 280ZX Turbo injectors work fine)
  • Stock N/A oil pump, cam and crank
  • Turbo oil drain fitting welded onto the oil pan (or swap to a turbo pan)
  • Aftermarket inline fuel pressure regulator with gauge
  • Volvo turbo fuel pump (a Walbro also works)
  • 1/2" fuel line from the pump up to the filter
  • Aftermarket filter and larger braided lines to the fuel rail
  • Aftermarket fuel rail
  • A 7th injector in place of the cold start valve
  • BMW throttle body
  • T3/T4 turbo (about 54 mm) with a 7 psi wastegate spring
  • Custom exhaust manifold and exhaust system
  • Small intercooler
  • MSD ignition box, 8 mm plug wires and NGK plugs ("no exceptions!")
  • N42 intake, ported and shaved

Bon reports the car is far quicker even at the stock 7 psi of boost. Bon has heard you can run more boost safely on a conversion like this but wouldn't push it, since stock boost is plenty for most people.

Sometimes the full swap is easier, because everything already matches. If you'd rather swap in a complete L28ET, see this L28ET turbo swap write-up.

Sources and Credits